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LED On But Battery Not Charging

Use this path when the charger powers up normally but current never reaches the battery.

Before escalating, use the universal reset once: disconnect AC power for 30 seconds, confirm the LEDs are fully off, then reconnect.

Quick Pre-Checks

Run these quick checks before you assume the charger has a deeper hardware fault.

AC socket is energised. Test it with another appliance.

AC plug is fully inserted, undamaged, and its pins are clean and straight.

DC output connector is fully locked into the vehicle inlet, not just inserted.

Both AC and DC cables are free of cuts, kinks, crushing damage, or severe bending.

Charger vents are unobstructed and have at least 10 cm clearance on all sides.

Ambient temperature is below 45 C.

No extension cord is being used, or the cord is correctly rated and within the allowed length.

Universal reset has been tried: AC off for 30 seconds, then reconnect.

Step-by-Step Field Checks

Follow the steps in order. Stop and escalate as soon as a step says the issue is not field-serviceable.

1

Read the LED state correctly

Solid green means the battery is already fully charged. If the charger is showing a yellow-first fault sequence, move to the fault-pattern guide instead of treating it like a no-charge case.

Solid green = complete | yellow-first = fault code
2

Reseat the DC connector

Disconnect and firmly reconnect the DC output connector. You should feel or hear a positive lock into the vehicle inlet.

Reconnect until it locks positively
3

Measure battery voltage at the connector

If pack voltage is below 15 V on a 48 V pack, or below about 2.0 V per cell, the charger is dealing with a deep-discharge case rather than a normal charge start.

Below threshold -> follow Activation or Deep Discharge guidance
4

Verify CAN communication on CAN models

Check that the BMS is powered, CAN_H and CAN_L are not swapped, termination is about 60 ohm across H and L with the bus de-energised, and there is no CANbus baudrate mismatch.

Check BMS power, continuity, about 60 ohm termination, and baudrate match
5

Run the full reset sequence

Disconnect AC for 30 seconds, reconnect the DC side, then reconnect AC. This clears many startup-state and handshake issues.

AC off 30 s -> reconnect DC -> reconnect AC
6

After 3 correct restart attempts

If the charger still powers up but will not charge after 3 correct restarts, the issue likely needs pack-side or charger-side service work.

Stop field retries and contact service or technical support.
If the charger shows a fault pattern at any point, cross-check the LED sequence on the LED Fault Codes page before retrying power cycles.